Properly functioning trailer brakes are essential for safe towing. This guide outlines common brake and brake controller issues, along with step-by-step solutions.

Common Problems & Solutions

  1. Brakes Do Not Engage
    • Check Electrical Connection: Ensure the trailer plug is securely connected to the tow vehicle. Inspect the prongs for corrosion or dirt.
    • Test the Brake Controller: Use a circuit tester to verify if the controller sends power when activated.
    • Inspect Fuses: Check the vehicle and controller fuses, replacing any that are blown.
  2. Brakes Are Too Weak or Too Strong
    • Adjust Brake Gain: The brake controller has a setting to control braking force. Increase or decrease as needed for balanced braking.
    • Inspect Drums & Brake Pads: Dirty, worn, or glazed brake components can reduce effectiveness. Clean or replace them if needed.
    • Ensure Proper Brake Adjustment: Manually adjust the trailer brakes according to manufacturer instructions.
  3. Brakes Vibrate or Make Noise
    • Check Brake Drums: Warped drums can cause vibrations. Have them inspected and replaced if necessary.
    • Inspect Wheel Bearings: Worn or improperly greased bearings can create noise. Repack or replace them as needed.
  4. Brakes Engage Intermittently
    • Inspect Wiring: Look for damaged or loose wires, which can cause inconsistent braking. Repair any worn sections.
    • Test the Brake Controller: A faulty controller may send erratic signals. Replace if necessary.

Diagnostic Steps

  1. Visual Inspection
    • Examine all wiring, connectors, and brake components for damage, wear, or corrosion.
  2. Electrical Testing
    • Use a multimeter to check for proper voltage and continuity in the brake wiring.
    • Test the brake controller output to ensure it sends a consistent signal.
  3. Road Testing
    • Perform a test drive in a safe area to evaluate brake performance.
    • Adjust the brake controller settings based on responsiveness.

Preventive Maintenance

  • Regular Cleaning & Inspections: Clean brake components and inspect for wear or damage.
  • Lubrication: Grease wheel bearings and moving parts as per manufacturer guidelines.
  • Timely Part Replacement: Replace worn pads, drums, or damaged wiring to maintain optimal performance.

If problems persist despite troubleshooting, consult a professional technician for a thorough brake system inspection and repair.